Industrial Water Filtration Systems | Industrial Water Filter Purification

For industrial production, no matter what water is used in the process, filtration is essential to ensure efficient operation. Adequate filtration ensures product quality, energy and water efficiency, and sustainability. Saifilter Industrial Water Filter Manufacturer can design, manufacture, and install custom Industrial Water Filtration Systems for various industrial water uses, such as Raw Water Supply, Cooling Water, Boiler Feed Water, Water For Process, Reclaimed Water, Cip And Sip, Wastewater Treatment, And Disposal.

Saifilter provides a series of advanced water treatment filtration technology solutions. All industrial water purification systems for sale are produced to ISO 9001 quality standards, with additional accreditation to meet the specific requirements of industry sectors such as food and beverage, pharmaceutical, and chemical processing.

Saifilter also customizes filtration solutions for Aerospace Filters, Nuclear Filters, Oil and Gas Filtration, and Food and Beverage Filtration.

Industrial Water Filters Applications

In the past, water filtration processes were used on small scales, but with the advancement in technology, the filtration processes are used in different industries, such as:

Nuclear industry
Biotech industry
Food and beverage industry
Plastic industry
Oil and gas production industries
Medical pharmaceuticals industry
Automotive industry
Oil/gas production industry
Chemical production industry
Mining water industries
Agricultural and irrigation applications
Electronics manufacturing
Hydroelectric power production
Automotive manufacturers
Pharmaceutical water treatment among others
Drinking water treatment
Paper manufacturing factories
Wastewater treatment
Dye and Paints industries
Petrochemical industries

Benefits of Industrial Water Purification System

Increasing the process efficiency

The process efficiency can be remarkably increased through industrial water filtration. In this process, we use the recycling and reusing of water from Waste streams and make it used for drinking and other purposes.

Reduced maintenance costs

Industrial filtration is on an industrial scale and has a long service life. It is beneficial in removing the harmful contaminants from the water. For this purpose, you must purchase equipment that reduces maintenance costs.

Low energy cost

Now you can easily save money on energy costs using the new filtration systems. Many industries use different processes for the use of wastewater with the help of local water treatment facilities. However, companies are struggling a lot to explore different ways of filtering water.

Industrial Water Filter Types

1. Basket or pipeline strainers

In this water filtration system, you can collect the contaminants by using a perforated plate screen or mesh screen. It is a type of closed water filtration system, and when you think the screen is full, Then you must take it out and clean it before use. So we can say that these closed vessels are called strainers, and they collect all the solid particles when the fluid passes through them. This removable screen is called an industrial strainer basket.

Pros

The reusable water filtration system
Equipment with great longevity
withstand a substantial amount of water without failure

Cons

Limited filtration size

2. Automatic self-cleaning strainers

This process usually uses the system pressure to clean the water. As the name depicts that it is a self-cleaning filtration process, it uses a rigid cylinder screen that strains all the particles of the water source. So you can easily trap all the debris inside the strainers.

It works on the difference of pressure across the inlet and outlet. The cleaning apparatus eradicates build up from the screen and then throw it out

Applications:

Cooling Towers: Provides an efficient and cost-effective operation of systems that needs cooling.

Petrochemical: In the petrochemical industry, there are self-cleaning water filters that ensure continuous water flow.
Seawater: Industrial water filters ensure solid removal from seawater.
Food processing: Regulating water quality is very much essential to have proper cleanliness and hygiene.
Irrigation: In irrigation, these filters are very useful in eliminating the debris from clogged lines. Along with it, the water quality is also improved.

Features

The complete turnkey solution in which mounted units are used.
For the most corrosive liquids, these filters are present in a wide variety of housing materials.
You do not have to go for routine maintenance as it automatically cleans the water.
The system is fully customizable, reliable, and easy to operate.

Pros

Give the continuous flow of water
Uninterrupted cleaning cycle
Can easily eradicate the debris on the water

Cons

You have to make a lot of Investments.

3. Bag filter

Bag filters are industrial filters that work like coffee filters. They can trap the solid particles or any type of particle in the water that passes through that filter.

Pros

Low investment costs
Bag filters can be used for a variety of processes.
Wide range of applications.

Cons

Bag filters need selective pressure to work correctly.
The surface area is also smaller as compared to cartridge filters.

4. Reverse osmosis

As I also discussed earlier, reverse osmosis is the most popular and accurate water filtration system. Although it is costly, it will give you effective results. It is therefore called reverse osmosis in which the water is filtered to a high extent.

A semipermeable membrane is used in reverse osmosis which is a heavy-duty water filtration system that can easily remove all the contaminants from the water.

Pros

Long-lasting system
Easy to maintain
You can replace the filters after 6 to 9 months.

Cons

Slower system than the water filter

Water is wasted in large quantities. Usually, 4 gallons of concentrated wastewater is flushed out to produce one gallon of filtered water.

5. Media filters

Media filters are somewhat different than the other types of filters described above. In media filters, different types of filters are used which are arranged in the form of layers. So when different types of materials pass through these layers of filters.

Pros

A simple filtration process
Many filters are inexpensive and available naturally.

Cons

filtration capabilities are less

Types of media filters

Many types of media filters are present and each has its own nature of work.

Multimedia filters

Three layers of media are present in multimedia filters. These three layers are coal, garnet, and sand.

The smaller dirt particles move deeply in the media. So most surprisingly, this media bed acts as a filter to remove the larger as well as smaller particles.

When running for a period of time, there will be a high pressure difference in the sand medium filter, which indicates that the tank needs to be backwashed or cleaned. You can use electronic control or manual control to backflush the water tank.

Granular activated carbon filtration

As the name depicts, in this filtration system, we reuse the bed of activated carbon. Keep in mind that activated carbon is a porous material that can remove impurities and contaminants.

With the help of adsorption, all the contaminants and impurities are removed.

There are contaminants and impurities present in the fluid which, when passed, becomes trapped in the pores of the carbon. These particles move to the activated carbon because it is positively charged.

One feature which makes this process superior is that it eradicates bad taste and odor from the water. Still, this process retains all the salts, minerals, or dissolved inorganic compounds.

What factors to Consider before purchasing an Industrial water Filter Machine?

You can see many types of filters present in the market. But keep in mind that different filters have different abilities. Other filters though have some limitations to some extent. You must consider different factors according to the demands of the application system.

Level of contamination

You must check the level of contamination of your water. The reason is that if there is a high amount of solid impurities, then you have to use the pre-filters. Also, you will have to do frequent cleaning and replacement of filters if your water is heavily polluted.

Types of filtration

There are many types of filtration processes from which you can choose according to your choice and convenience.

Many filtration systems require continuous filtration.
Many application systems continuously move the work unit without a break. These systems are also included in continuous filtration.
In some filtration processes, you need the given amount of water at a time to be filtered. These are called batch applications. Keep this thing in mind that you can use simple filters in batch filtration processes.

Quality standards for filtration

The quality of the water is very much important that you get after the filtration process. Also, it’s quality will determine the types of filters you need for your operation.

Keep this thing in mind that if you want filtered water for human consumption, then your filter must have the ability to eradicate heavy metals, pathogenic bacteria, and other hazardous products.

Operation conditions and requirements of your process

Keep in mind all the operational requirements that match your filters. You must be aware of the pressure-flow rate and temperature of your filtration process.

Keep in mind that every screen has maximum operating temperature and pressure as well as flow rates. So you must go for the high-pressure filtration system because low flow rates will tremendously slow down your operations. Along with the low pressure, the low working temperature will also break down and shut down the process.

Nature and characteristics of the contaminants

While using any filtration system, you must be aware of the nature and characteristics of the contaminants present in the water. For this purpose, you should know about the size and type of the impurities you need to filter out. There is a massive difference between solid and liquid contaminants. The main focus is on determining the pollutants that are harmful to your health. For this purpose, you must need specialized support equipment and installation to ensure the protection of human health.

The operation cost of filters

Before purchasing any type of water filtration system, you must enquire the initial cost of the screen as well as other operational expenses. Other expenses include replacement and installation costs. Along with it, you must also consider the downtime cost and waste disposal cost.

CAN YOU CUSTOMIZE THE INDUSTRIAL WATER FILTER?

Yes. Saifilter industrial water filter manufacturer design filter levels, run parameters, dimensions and styles by working closely with customers. From initial conceptual design to manufacturing and validation to service support, our team of experienced professional engineers is dedicated to developing the best industrial water filtration solutions. Look at our Industrial Water Filtration Systems Buyer Guide>>

WHAT ARE ARE THE GOOD MATERIALS FOR INDUSTRIAL WATER FILTER HOUSING?

The materials you choose for water filtration systems must be resistant to rust and have the ability to withstand the harsh working conditions. This is the main reason industrial filter housings are made up of stainless steel or plastic material to withstand high pressure.

WHAT ARE THE TYPES OF INTERNAL FILTER ELEMENTS OF INDUSTRIAL WATER FILTERS?

You can select any of the following materials for the manufacturing of top quality filter elements.

Multimedia sand

Multimedia sand is usually filtered using three layers of media: anthracite, sand and garnet. Because of their obvious differences in density, these media are often chosen for multi-media filters. Anthracite is the lightest filter medium per unit volume, followed by sand, and then garnet.

The idea of using media of different quality is that during the backwashing process, the lightest media with the largest particles (anthracite) will naturally layer on the top of the filter, while the medium-sized media (sand) will settle in the middle and the heaviest The smallest particles of the medium (garnet) will settle to the bottom.

Multimedia sands are arranged in order of decreasing pores. Due to the multi-layer design, the multimedia water filter can capture and retain much larger particles than traditional sand filters before backwashing is required. The filtration process produces high-quality filtered water with a flow rate much faster than traditional sand filtration.

Metal woven mesh filter cartridge

The media of this type of filter cartridge is woven by metal wires on the loom, which can form a very stable but flexible filter media. The material can be made of wires of different thicknesses or woven into different patterns according to specific applications.

Woven wire mesh can provide fine filtration in environments that other fine filters cannot withstand. The specifications of the woven wire mesh can meet the requirements of low micron level performance in applications involving high pressure, high temperature, or corrosive chemicals.

Wedge wire sieve filters

The wedge-shaped steel wire screen cylinder can be designed with slots and radially extending wires on the outer surface of the screen cylinder (upper), or it can be located axially on the inner side of the screen cylinder (lower).

Each intersection of the wedge wire and the support rod is welded to improve strength and durability. Various combinations of wedge wires and support rods can be used to produce the best screen design. Easy-to-clean surface filtration-The smooth filter surface can be easily and thoroughly cleaned whether it is through physical filter cake removal or backwashing.

Disc Media Filters

Each disc is covered with small grooves or protrusions, and there is a hole in the middle of the disc (or ring). Stack the plastic rings together to form a cylindrical filter element.

During the filtration process, the rings are compressed together, effectively filtering the water and protecting the system from clogging. The water passes through the small channel between them, and the impurities are trapped inside. It can be used as a standalone unit or combined to form a modular filter device.

WHAT IS THE COST OF AN INDUSTRIAL WATER FILTER?

As I also discussed earlier, you have to pay more for reverse osmosis filters as compared to other types of filters. The cost is different for different industrial water filters.

HOW OFTEN SHOULD YOU CHANGE THE WATER INDUSTRIAL FILTERS?

There are many factors which increases the life of industrial filters. These factors are the intensity of use, type of filter, and level of water contamination. The usual filter usually takes about 2-3 months under regular operation while other filters take less than one month. Keep in mind that you are following the manufacturer's recommendations to avoid using the filter cartridge, which is clogged.

HOW TO CLEAN INDUSTRIAL WATER FILTRATION SYSTEM?

With the help of backwashing with pressurized water or air, you can clean your industrial water filters.

So if the water is highly contaminated such as a river or underground water, then it takes 2-3 days to clean the filter. But if the water is cleaned, then you can clean it after 2-3 weeks. In some filters systems, there is an automatic backwash system which automatically cleans the filters when it is clogged.

HOW TO MAINTAIN INDUSTRIAL WATER FILTERS?

There are many ways with which you can maintain.

The maintenance is very crucial for the industrial water filters to get adequate filtration as well as long-term service.

To avoid being shut down, you must take care of cleaning and replacing your filter elements according to the manufacturer's instructions.
• Schedule regular inspections of internal screen components
• Schedule regular inspections of the electronic control system
• Arrange to regularly add grease to the bolts and seal components
• Regularly check whether there is paint peeling off part of the filter housing.

Many industrial water filter screens need to be replaced within 18 months. Usually depends on the degree of pollution and frequency of use. Therefore, these factors will determine the service life of commercial water filters.