Cylindrical Sintered Metal Fiber Filter
Saifilter cylindrical sintered metal fiber filter is equipped with a surface cylindrical filter made of sintered fiber felt media. Filtration media were bonded by sintering to form uniform high porosity with significant low-pressure drop, high permeability, and excellent contamination-bearing capacity. The Stainless Steel Filter Cartridges enhance the durability and effectiveness of the filtration process, making it an ideal choice for demanding applications.
Sintered felt filters can be formulated with different apertures of metal fiber felt according to the specific application requirements to meet feasibility and durability. Cylindrical sintered metal fiber filter also supports in-line cleaning to ensure uninterrupted process flow, thereby minimizing downtime and improving overall process economics.
Cylindrical sintered metal fiber filter usually uses standard 3-layer sintered mesh material, which is composed of the protective layer, filter layer, and support layer. Due to its surface filtration and smooth mesh channels, the filter element is cleanable and reusable. Especially suitable for continuous and automated operating processes.
Saifilter Sintered fiber filter is manufactured by a complete welding process, and it can maintain the reliability of work in harsh operating environments, such as erosion, high temperature, or high-pressure differential conditions.
Saifilter provides customers with comprehensive customization services, including. Design and installation of new filter assemblies, optimization， and retrofit of existing filter housings and systems.
Configuration
Saifilter offers a variety of adapter options. Standard configurations are Double Open End (DOE), Single Open End (SOE) AB Sanitary and Threaded, 222, 226, BSPP, NPT, and special custom types are also available.
Nominal Dimensions
Diameter: 60mm (2.4"), 70mm(2.8"), 80mm(3.1"),100mm(3.9")
Length: 125mm (5"),250mm (10"),498mm (20"),745mm (30"),1012mm (40")
* Other diameters and lengths are available on request
Operating Conditions
Temperature limit with Buna-N gaskets: 121℃ (250°F), other gasket materials to 232°C (450°F). From -269℃( -452°F ) to 420℃ ( 788°F ) alloy limiting.
Normal flow direction: 15bar (218psi)
Reverse flow direction: 3bar (44psi)
* Grade dependant
Technical Details And Services
- Micron size range: 3-100μm
- Different media options: From 2-layer to 4-layer mesh configurations, standard options include metal woven mesh and non-woven fiber felt and titanium fiber
- Materials of construction: SS316/316L, titanium
- Gaskets: PTFE, Buna-N2, Graphite composite
Cylindrical Sintered Metal Fiber Filter Features And Benefits
- Rapid production: Can be produced within 7 days for standard end connection and sealing configurations.
- High strength and stability: Due to the multi-layer sintered structure, cylindrical sintered metal fiber filter has high mechanical strength and specific wear resistance.
- Gas filtration: By selecting and configuring different apertures, the sintered fiber felt can achieve ideal interception efficiency.
- High temperature and chemical stability: Due to the all-welded metal structure, the sintered mesh filter can withstand higher temperatures and chemical corrosion.
- Cleanable and regenerable: During the cleaning process, its surface filtration mechanism and smooth cylindrical surface structure design make it easier to remove the pollutants accumulated on the surface of the sintered mesh filter.
Sintered fiber filter provides many additional benefits when compared to traditional sintered metal mesh filter.
- High dirt holding capacity: The consistency of micron pore size improves the retention efficiency of pollutant particles. Based on a three-dimensional porous fiber structure, it is able to capture and retain more particles, extending maintenance and cleaning intervals.
- Easy back-blowing self-cleaning: The gradient porous structure of sintered felt traps larger particles on the surface, while finer particles are trapped deep in the material. Makes the surface easier for filter cakes to form.
Cylindrical Sintered Metal Fiber Filter
Cylindrical Sintered Metal Mesh Filter
Applications
- Aerospace and Defence
- Nuclear
- Pharmaceutic: API production, catalyst recovery, refining filter, nutsche filter, ANFD filter, etc
- Fabric: polymers, pigment, monomers, etc
- Chemical Process: Herbicides, Pesticides, chromatography frits, resin trap
- Industrial Process: LNG gas, ion-exchange resin, petro refining, circulating coolant
- Polymer
Cylindrical Sintered Metal Fiber Filter
Saifilter cylindrical sintered metal fiber filter is equipped with a surface cylindrical filter made of sintered fiber felt media. Filtration media were bonded by sintering to form uniform high porosity with significant low-pressure drop, high permeability, and excellent contamination-bearing capacity.
Sintered felt filters can be formulated with different apertures of metal fiber felt according to the specific application requirements to meet feasibility and durability. Cylindrical sintered metal fiber filter also supports in-line cleaning to ensure uninterrupted process flow, thereby minimizing downtime and improving overall process economics.
Cylindrical sintered metal fiber filter usually uses standard 3-layer sintered mesh material, which is composed of the protective layer, filter layer, and support layer. Due to its surface filtration and smooth mesh channels, the filter element is cleanable and reusable. Especially suitable for continuous and automated operating processes.
Saifilter Sintered fiber filter is manufactured by a complete welding process, and it can maintain the reliability of work in harsh operating environments, such as erosion, high temperature, or high-pressure differential conditions.
Saifilter provides customers with comprehensive customization services, including. Design and installation of new filter assemblies, optimization， and retrofit of existing filter housings and systems.
Configuration
Saifilter offers a variety of adapter options. Standard configurations are Double Open End (DOE), Single Open End (SOE) AB Sanitary and Threaded, 222, 226, BSPP, NPT, and special custom types are also available.
Nominal Dimensions
Diameter: 60mm (2.4"), 70mm(2.8"), 80mm(3.1"),100mm(3.9")
Length: 125mm (5"),250mm (10"),498mm (20"),745mm (30"),1012mm (40")
* Other diameters and lengths are available on request
Operating Conditions
Temperature limit with Buna-N gaskets: 121℃ (250°F), other gasket materials to 232°C (450°F). From -269℃( -452°F ) to 420℃ ( 788°F ) alloy limiting.
Normal flow direction: 15bar (218psi)
Reverse flow direction: 3bar (44psi)
* Grade dependant
Technical Details And Services
- Micron size range: 3-100μm
- Different media options: From 2-layer to 4-layer mesh configurations, standard options include metal woven mesh and non-woven fiber felt and titanium fiber
- Materials of construction: SS316/316L, titanium
- Gaskets: PTFE, Buna-N2, Graphite composite
Cylindrical Sintered Metal Fiber Filter Features And Benefits
- Rapid production: Can be produced within 7 days for standard end connection and sealing configurations.
- High strength and stability: Due to the multi-layer sintered structure, cylindrical sintered metal fiber filter has high mechanical strength and specific wear resistance.
- Gas filtration: By selecting and configuring different apertures, the sintered fiber felt can achieve ideal interception efficiency.
- High temperature and chemical stability: Due to the all-welded metal structure, the sintered mesh filter can withstand higher temperatures and chemical corrosion.
- Cleanable and regenerable: During the cleaning process, its surface filtration mechanism and smooth cylindrical surface structure design make it easier to remove the pollutants accumulated on the surface of the sintered mesh filter.
Sintered fiber filter provides many additional benefits when compared to traditional sintered metal mesh filter.
- High dirt holding capacity: The consistency of micron pore size improves the retention efficiency of pollutant particles. Based on a three-dimensional porous fiber structure, it is able to capture and retain more particles, extending maintenance and cleaning intervals.
- Easy back-blowing self-cleaning: The gradient porous structure of sintered felt traps larger particles on the surface, while finer particles are trapped deep in the material. Makes the surface easier for filter cakes to form.
Cylindrical Sintered Metal Fiber Filter
Cylindrical Sintered Metal Mesh Filter
Applications
- Aerospace and Defence
- Nuclear
- Pharmaceutic: API production, catalyst recovery, refining filter, nutsche filter, ANFD filter, etc
- Fabric: polymers, pigment, monomers, etc
- Chemical Process: Herbicides, Pesticides, chromatography frits, resin trap
- Industrial Process: LNG gas, ion-exchange resin, petro refining, circulating coolant
- Polymer
A cylindrical sintered metal fiber filter is a type of filtration device composed of tightly packed metal fibers that are sintered (bonded through heat) to form a porous structure, allowing it to effectively remove particles and contaminants from various fluids and gases.
Cylindrical sintered metal fiber filters offer several advantages, including high porosity, excellent particle retention, corrosion resistance, durability in high-temperature and high-pressure environments, and the ability to be cleaned and reused.
These filters are commonly used in industries such as oil and gas, petrochemicals, pharmaceuticals, food and beverage, water treatment, and automotive, where fine particle removal and reliable filtration of liquids and gases are crucial.
The filtration process involves fluids or gases passing through the porous structure of the cylindrical sintered metal fiber filter. As they do so, particles and contaminants are captured by the intricate network of metal fibers, allowing only clean fluid or gas to pass through.
Regular maintenance involves backwashing, ultrasonic cleaning, or chemical cleaning, depending on the type of contaminants being removed. The robust nature of the filter allows for repeated cleaning and reuse, making it a cost-effective choice in the long run. Always refer to the manufacturer's guidelines for specific maintenance instructions.
