Sintered Bronze Filter
Saifilter Sintered Bronze Filter is a specialized filter crafted from bronze particles that undergo sintering, where they are pressed and heated together, forming a porous yet solid structure. Notably, a similar technique is used to create the Sintered Metal Powder Filter, which offers comparable filtration qualities.
Renowned for its porosity, mechanical strength, and chemical resistance, this filter is widely employed in both gas and liquid filtration systems, offering durability, reusability, and adaptability across various industrial applications.
Specifications
- Nominal chemical composition: Cu-89% Sn-11%
- Sintering density: 4.5-6.5 g/cm3
- Void ratio:25%-43%
- Filter level:1-250μm
- Temperature suitability: oxidizing atmosphere: -250℃ to200℃ reducing
- Atmosphere:-250℃ to 450℃
- Tensile strength: 9.8 to 83.4MPa
| Material | Filter Rating | Porosity | Working Pressure | Operating Temperature | Shape | Coefficient of expansion | Density |
|---|---|---|---|---|---|---|---|
| Bronze Powder | 1um-200um | 35 - 45% | 0.3 - 5.0MPa | -120 - 450℃ | Round Disc, Sheet, Tube | 17x10-6 | 1-6kg/mm2 |
| Production | ( Diameter ) Length | ( Diameter ) Width | Thickness | Customized |
|---|---|---|---|---|
| Bronze Sintered Filter Discs | φ4 - φ300mm | φ4 - φ300mm | 1-70mm | Yes |
| Porous Bronze Sheet | 1200mm | 300mm | 1-70mm | Yes |
| Sintered Bronze Filter Tube | 40-900mm | φ4 - φ300mm | 1-5mm | Yes |
| Sintered Bronze Cone Filter | φ4 - φ300mm | φ4 - φ300mm | 1-3mm | Yes |
Sintered Bronze Porous Solid
Sintered Bronze Filter Tube
Sintered Bronze Cone Filter
Sintered Bronze Filter Cups
Sintered Bronze Filter Disc
Sintered Bronze Filter Discs
Bronze Filter Ring
Sintered Bronze Filter Tube
Sintered Bronze Filter Tube
Bronze Air Filter
Sintered Bronze Filter Plate
Sintered Bronze Sheet
Porous Bronze Sheet
Sintered Bronze Fuel Filter
Sintered Bronze Fuel Filter
Sintered Bronze Fuel Filters
Pneumatic Silencer
Pneumatic Muffler
Pneumatic Muffler Filter
Cleaning Method
- Conventional cleaning: use pressurized water to flush the Saifilter bronze sintered filter from the inside, then use compressed air to flush it in the same way. Repeat this cycle 3-4 times.
- Ultrasonic cleaning: simple and effective. Please put the Saifilter sintered bronze filter in an ultrasonic cleaner, then take it out after around half an hour.
- Solution cleaning: Dip the Saifilter sintered brass filter in the cleaning liquid, which will react chemically with inside contaminants, thus helping you efficiently remove particles.
Why Saifilter Sintered Bronze Filter
We can meet your strict various application requirements with sintered bronze filters with customizable and innovative designs. We have applications for many filter projects, commonly used in High-end industrial control fields, dampening, sparging, sensor probe protection, pressure regulation, and many more applications.Â
- Leading manufacturer of sintered bronze filter products
- Customized Design products in different sizes, materials, layers, and shapes, ApertureÂ
- ISO9001 and CE standard Quality ControlÂ
- Before and After-sales Service from the Engineer DirectlyÂ
- Full Experience of Expertise in various Applications in Chemical, Food, and Beverage Industries, pneumatic silencers, etc.
Benefits
- High filtration efficiency: micron rating of 1-250μmwith 99.9% filtration efficiency
- Minimum thickness of5 mm: for higher mechanical strength and lower pressure
- drop
- High-temperature resistance: no deforming or degrading even under 200℃
- condition
- High chemical resistance: can filter in corrosive fluids, a variety of gases, and fuels
- Easy welding: can be welded by resistance welding, tin welding, and arch welding
- Easy machining: are ready for any machining process like turning, milling, drilling.
Features
- It is durable.
- Its cost is relatively cheap.
- Resistant to temperature.
- It is available in customized sizes.
- Simple to maintain and clean.
- Quality materials.
- It resists high pressure.
- The filter has a stable pore size.
- The surface is uniform and consistent.
- These filters have a low-pressure drop.
Applications
- Gas Dispersion Sparging
- Gas Equalizing Fluidization
- Filtration and Separation
- Polymer filtration Sensor and Valve Protection
- Gas & Liquid filtration
- Aerosol Separation
- Throtting and Dampening
- Gas Silencing & Muffling
A sintered bronze filter is created using sintering, where fine bronze powder particles are heated and pressed together to form a solid but porous structure. This design allows the filter to allow fluids or gases to pass through while capturing unwanted particles. Its unique properties, including resistance to corrosion and high temperatures, make it a preferred choice for various industrial applications requiring reliable filtration.
Sintered bronze filters offer distinct advantages over other materials. Their precise filtration capability is due to the controlled porosity achieved during the sintering process. Naturally resistant to corrosion and high temperatures, they ensure durability in challenging environments.
Additionally, these filters have self-lubricating properties, simplifying maintenance. Their ability to be cleaned and reused not only extends their lifespan but also presents an economical and eco-friendly solution for various industrial applications.
Sintering enhances the structural integrity and uniformity of the filter, ensuring consistent filtration capabilities and resistance to high pressures and temperatures.
While both filters utilize a sintering process, the primary distinction lies in the material composition. Sintered Metal Powder Filters can be made from various metals or metal alloys, whereas sintered bronze filters specifically utilize bronze.
With proper maintenance and cleaning, sintered bronze filters can last for a long time. However, their lifespan can vary based on the specific application and operational conditions they're subjected to.