Sintered Filter Disc
Saifilter Sintered Filter Disc is a high-performance filtration device crafted through a special sintering process. It stands out as a top-tier Metal Filter Disc for its robustness and efficiency. It combines metal or non-metal powders under heat and pressure to form a solid, yet porous disc.
Its uniform pore structure offers excellent permeability, precision filtration, and mechanical strength. It is ideal for separating, purifying, and sieving various mediums in numerous industries. It boasts a long service life and can endure extreme temperatures and corrosive environments, ensuring consistent and reliable performance.
Construction Type
According to the different production processes and structural materials of sintered discs, the following are several common Sintered Filter Discs. At the same time, Saifilter also offers custom design and manufacturing services to meet specific filtration, flow rates, and chemical compatibility. Whether as part of original equipment or as a critical part of existing processing machinery, Saifilter can meet your requirements.
Saifilter Gasification Filter elements can be used for both new systems and system retrofit upgrades. There are multiple installation designs available to suit your specific installation requirements. Depending on the operational conditions of different customers' applications, Saifilter manufacturers can provide four types of Gasification Filter elements. These elements use porous metal membranes, metal fibers, and metal powders as filtering materials to tailor the most cost-effective filtration solution.
Sintered Wire Mesh Discs
Sintered Wire Mesh Discs
Sintered Disc Filter
Saifilter Sintered Wire Mesh Disc Details:
- O.E.M Diameter of Disc: 5.0 - 1000mm
- Micron Rating: 1μm - 300μm
- Customize different Thickness: 0.4 - 15mm
- Porosity: 30 - 50%
- Particle removal efficiency: 99.95%
- Material Option: Mono-layer, Multi-layer, Mixed Materials, 316L,316 stainless steel.
- Heat resistance: -270 - 450℃ (-454 - 842ºF) continuous filtration.
- Differential pressures: 55 bar (798psi)
Porous Metal Disc
Porous Metal Disc
Sintered Powder Metal Filter Disc
Saifilter Porous Metal Disc Details:
- O.E.M Diameter of Disc: 2.0 - 450mm
- Micron Rating: 0.1μm - 120μm
- Customize different Thickness: 1 - 100mm
- Porosity: 30 - 45%
- Particle removal efficiency: 99.95%
- Material Option: 316L stainless steel. , Inconel powder,
- copper powder, Monel powder, pure nickel powder,
- Heat resistance: --270-750°C (-454-1382ºF) continuous filtration.
- Differential pressures: 20 bar (290psi)
Sintered Bronze Disc
Porous Sintered Bronze Disc Filters
Porous Sintered Bronze Disc Filters
Saifilter Sintered Bronze Disc Details:
- O.E.M Diameter of Disc: 4.0 - 300mm
- Micron Rating: 1μm - 130μm
- Customize different Thickness: 1 - 70mm
- Porosity: 35 - 45%
- Particle removal efficiency: 99.95%
- Material Option: 316L stainless steel. , Inconel powder,
- copper powder, Monel powder, pure nickel powder,
- Heat resistance: --270-450℃ (-454 - 842ºF) continuous filtration.
- Differential pressures: 20 bar (290psi)
Features
- Low-pressure drop
- Easily cleanable
- Wide range of operating temperatures
- A variety of filtration ratings are available
- Lightweight and robust construction
- Suitable for gaseous and liquid applications
Customized Sintered Filter Disc Application in Compressed Gas.
Benefits
- High Resistance to Corrosion: One of the most important benefits of sintered metal filter discs is the high resistance to water and chemical corrosion.
- Better Filtration: You are sure of getting rid of all the contaminants from the fluid you are filtering using the sintered metal filter discs.
- High Thermal Shock: You can use the sintered metal filer discs in applications that have high thermal shock without worry of destruction.
- Reasonable Pressure Drop: Sintered metal filter discs have numerous pores that will allow increased flow of fluids, thus resulting in reasonable pressure drops.
- Great Pressure and Temperature Resistance: The metal you will use in the sintered metal filter disc manufacturing has very high mechanical strength. You can use it in high-temperature and high-pressure applications as it can withstand the force and heat from the fluids.
Applications
- Liquid filtration
- Air filtration
- Hydraulics
- Spin pack filters
- Manufacture of man-made polymer fiber materials.
- Textile products
- Flame arrestors
A sintered disc is a solid yet porous material formed by undergoing a sintering process, wherein metal or non-metal powders are subjected to heat and pressure without reaching the point of liquefaction. This process binds the particles together, resulting in a disc with a uniform pore structure. Sintered discs are commonly used for filtration purposes due to their precise pore sizes and mechanical strength.
A sintered disc is made of metal or non-metal powders that have been compressed and heated (sintered) to form a solid, yet porous structure. Common materials include stainless steel, bronze, titanium, and ceramics. The specific material chosen often depends on the intended application and desired filtration properties.
Disc filters allow water or another fluid to pass through a series of stacked discs with small grooves or ridges. As the fluid flows between these discs, the grooves capture and retain unwanted particles, sediment, and debris, effectively filtering the fluid. The filtered fluid continues its path, while the trapped contaminants remain on the discs. Periodically, the discs can be backflushed or cleaned to remove the accumulated particles and restore optimal filtration performance.
Of course, you can customize sintered filter discs with different diameters, thicknesses, and materials.
Sintered Wire Mesh Discs
- Diameter Option: 5.0 - 1000mm
- Thickness Option: 0.4 - 15mm
- Material Option: Mono-layer, Multi-layer, Mixed Materials, 316L, 316 stainless steel.
Porous Metal Disc
- Diameter Option: 2.0 - 450mm
- Thickness Option: 1-100mm
- Material Option: 316L stainless steel. , Inconel powder, copper powder, Monel powder, pure Nickel powder.
Sintered Bronze Disc
- Diameter Option: 4.0 - 300mm
- Thickness Option: 1 - 70mm
- Material Option: 316L stainless steel. , Inconel powder, copper powder, Monel powder, pure Nickel powder.
The cleaning frequency depends on the usage and the type of particles being filtered. The contaminants might be blocking the fluid flow, thus leading to an increase in pressure drop. As soon as the pressure drop increases, you will know that the filter may have too many contaminants. In this case, you will have to clean the sintered metal filter discs to eliminate the contaminants.
