And if you are looking for sintered wire mesh industrial filter tubes then a suitable medium to find it is what you're going to find out in this article. For a better understanding of suitable mediums, you have to acknowledge how and by what the initial stage is made up of sintered wire mesh industrial filter tubes.
It'll widen up your systemic approach and will enable you to configure suitable Sintered Wire Mesh Filter Tube according to your application.
Section I:
What Material is Used to Form Sintered Wire Mesh Metal Filter tubes?
Sintered Wire Mesh Filter element is a porous metallic plate that is made up of multiple layers of stainless steel wire mesh, and sintered into one metal plate. It usually consists of 5-Layers (or 6-Layers, 8-Layers) mesh:
- Protective Mesh Layer
- Filter Mesh Layer
- Protection Mesh Layer(Outer)
- Reinforcement Layer(Dual)
With high mechanical strength and wide filter rating ranges, sintered wire mesh filters are new fine material used in Food, Beverages, Water-Treatment, Dust-removal, Pharmaceuticals, and polymer industry.
The materials of Sintered Stainless Steel commonly is SS304, SS316, but Alloy Steel Hastelloy, Monel, Inconel, and other metals or alloys are also available according to your Filter Process Requirement.
Now the Sintered Wire Mesh Filter Panels mentioned in Section II may be formed into filter elements such as Filter Tubes, Filter Cartridges.
Sintered Mesh Filter elements are made by molds through high-temperature sintering processes forming different shapes of filters such as filter baskets, cone-shaped filter, cup filters, cap filters, and filter plates.
Such a wide range of diversification in the design of Sintered Wire Mesh Filter Elements enables you to manage your specification prior and suitable for your application.
Can Sintered Wire Mesh Filter Tube be Designed According to my Application?
Sintered Wire Mesh is available in a wide spectrum of micron size and is uniquely designed according to your sintered filter disc metal filter tubes on demand of applications.
The typical material used to form includes a wide number of commercial alloys especially tailored and designed for filter application.
The alloys available for high-performance Industrial Sintered Mesh Filtration include Hastelloy®, Monels®, Inconels®, Stainless Steel, etc. But our focus would be on Stainless Steel.
The alloys are produced specifically for a sintered wire mesh filter under tightly controlled size distribution within the 10-250µm ranging for liquid and gas Filtration.
What is the Difference Between Sintered Mesh Media and Stainless Steel Woven Mesh Media?
Sintered mesh media:
➢The material used is thicker
➢More rigid
➢Composed in the form of a solid sheet of metal
➢Size is smaller (microns)
➢It can handle the pressure without backing
Stainless steel mesh:
➢Mesh material used is thinner
➢Mesh needs backing while pressure is applied to it
➢It is made by interlocking and weaving a single metal wire
Why use Sintered Wire Mesh Stainless Steel Media Instead of Other Materials?
Now, this is the question of decades from every Industrial Filtration Engineer and Manufacturing Unit.
And the answer came out through the Global Filtration Industry Forecast Survey.
If you are looking for sintered stainless steel wire mesh industrial filter tubes as an option, a suitable medium is supposed to be your answer.
Not any material or process is superior, but the composition of which material and process suit your application thrives the productivity and enhances the efficiency of the filter.
Let's get enlightened through the potential and standard of this material when Sintered Wire Mesh Filter tubes are in highlights.
Potential and Advantages: Stainless Steel Sintered Wire Mesh Media:
- Sintered Wire Mesh, high ability to remove mold spores with the proper size in microns.
- Extremely fining filtering of oils, water, chemicals, and other liquids.
- Sintered Filter Meshare easily modified to fit according to your need for applications.
- Sintered Mesh Filters are very easy to clean and reuse.
- Very short lead times.
What are the Applications in Which Sintered Stainless Steel Wire Mesh Industrial Filter Tube is Used?
Precision and uniquely designed make the sintered mesh filter media is an immense choice in the Filtration Industry. It is used in a variety of specialty and industrial filtration systems even in mission-critical environments.
Fluid Filtration
The porosity level of media is capable of retaining the solid particles contained in a liquid or gaseous fluid. Partially separating liquid and gaseous phases of different molecular weights. This property of Sintered mesh media is used in the Filtration of fluid of very diverse characteristics.
Pressure Fall
The Porosity decreases the pressure of the fluid that passes through it. The phenomenon of pressure reduction is known as pressure loss. This phenomenon is used as Silencers or to protect hydraulic equipment and electronic devices as it dampens the sound of pressurized gases.
Air / Liquefaction
The passage of gas (pressurized) when passes through the porosity; resulting in a constant and controlled flow rate of gas at the outlet of the porous component. It is then distributed with the same pressure at all points. Similarly, liquids can be aerated or gasified.
Chemical Processing Unit (CPI)
- Chemical Filtration
- Petrochemical production
- Pharmaceutical production
- Semiconductor manufacturing unit
Medical Industries (MI)
- Porous Flow Restrictors
- Ventilation Units
- High-Pressure Processing
Section II:
What are the Different Media Forming Methods for Sintered Wire Mesh Filter Tubes?
Sintered wire mesh is made up of various layers of woven wire mesh panel using the sintering process.
The process consists of combining the heat and pressure to stagnantly bond the multi-layers of mesh all together.
A similar physical process is used to combine individual wires within a layer of porous sintered wire mesh laminate. This creates a uniquely designed material having a capacity to offer excellent mechanical properties. This material is significantly called the ideal material for purification and filtration through sintered products.
Now there are different ways or methods for the combination of Porous sintered wire mesh laminate. All certain to inhibit differently in terms of properties, specifications, advantages in their suitable environment and applications.
Let's understand by categorizing each in detail for you to find your suitable Wire Mesh types.
- Sintered Wire Mesh (5- Layers)
- Square Plain Woven Sintered Wire Mesh
- Dutch Woven Sintered Wire Mesh
- Perforated Metal Sintered Wire Mesh
Wait! Just before starting further on, let us narrow your suitability search more through the specification of required Sintered Wire Mesh types.
Through these Specifications in technical detailed information, it will be easier to go ahead.
1) Sintered Wire Mesh (5-Layers):
Sintering is a process that improves the general characteristics of wire mesh (woven). It is thereby done by simply bonding the contact points of each wire all together to form a mesh.
Sintered Wire Mesh (5-Layers) is formed by combining multiple layers through heat and pressure. Now, these layers are in the pattern of 5-layer laminate. (Perfect for multiple protection against depth filtration)
A single layer of fine woven mesh is positioned in between two layers of Sintered wire mesh (dutch woven).
Further adding two more layers of a strong Dutch Woven Sintered Wire Mesh and all sintered together to form a strong sintered wire mesh plate.
Each layer of woven sintered wire mesh behaves as the filtration layer. It can be customized according to the requirements of your application filtration rating. Ranging from 2µm to 200 µm.
Each layer of woven sintered wire mesh behaves as the filtration layer. It can be customized according to the requirements of your application filtration rating. Ranging from 2µm to 200 µm.
These layers in general consist of Stainless Steel Wire Mesh (316L), but also contain special alloys like Hastelloy®, Monel®, Inconel®, Alloy 20, etc.
Not to mention the standardized size and diversification of its fabrication, sintered wire mesh laminate have been used in various industries (In applications).
How do I know Sintered Wire Mesh will be perfectly suitable according to my Application?
To minimize the eccentricity of approaching your suitable solutions in Sintered Wire Mesh varieties.
They are particularly designed and customized in a series of compatible 5-Layer Sintered Wire Mesh.
Each Sintered Wire Mesh (5-Layers) is a custom fit for your application.
- Choose the thickness according to your filtration system fit.
- Counterfeit the halt inflow by precisely designed airflow panel and weight.
2) Square Plain Woven Sintered Wire Mesh:
Similar to the process of multi-layering of sintered wire mesh, this type includes the sintered wire mesh multiple layers of square woven mesh together.
The large open area percentage enables this type of sintered wire mesh to offer good permeability characteristics and low-resistance inflow.
To maintain the particular flow rate and filtration characteristics, these square plain-woven sintered wire mesh can be designed with any amount and combinations.
Another main characteristic of this type of stainless steel sintered mesh is the capability to sinter a large number of layers of a (square woven) wire mesh all together to form the thickness of the part and comprise it as useful as flame and detonation arrestors.
Is Square Woven Sintered Wire Mesh Structure suitable for Depth Filtration?
Atrocities of the Filtration process is always like driving a vehicle on the road without proper servicing, it will make you clueless while on the journey.
To maintain such equilibrium within parameters of continuity inflow, Plain Weave Sintered Wire Mesh has layers to cover-up the suitability tracks.
Specialized Structure and Parameters are designed to meet uniquely designed Filtration Applications.
What is the Construction of Plain Weave Sintered Wire Mesh?
- Filter Rating: 1µm-300µm
- Materials used: SUS 304, 316, 316L
- Size: 500*1000mm, 600*1200mm, 1000*1000mm
- Average Weight: 8KG/m2
Enhancing through its customized characteristic, it thereby used in certain application like:
- Polymer Production
- Fluid Filtration
- Air Filtration
- Sieve Plates
- Hydraulic Valve Screens
- Pulp cartons (egg molds, paper plates, Apple trays)
3) Dutch Woven Sintered Wire Mesh:
Till now you might be aware of how Sintered Wire Mesh can be woven through the different patterns of Stainless Steel Sintered Mesh. Multi-layers, square sized for all-purpose woven wire mesh.
Now in this type of Sintered Wire Mesh, mechanical strength is focused as it's the ace point.
2-3 Layers of Plain Dutch Woven Wire Mesh are augmented all together with equal hole size and 3 to 4 Stainless Steel Wire Mesh fine layers after the sintering, pressurizing, and rolling combined forms Dutch Woven Sintered Wire Mesh.
Containing evenly wide openings and steady air permeability enables the flow and forms great mechanical strength due to heavy Dutch Woven Wire Mesh Layers coupling.
What is the Specification of Sintered Products to suit my Application?
- The standard material used: SUS304 (AISI304), SUS316(AISI316), SUS316L (AISI316L)
- Size: 500 * 1000 mm, 1000 * 1000 mm, 600* 1200 mm.
What are the Applications in which Dutch Woven Sintered Wire Mesh is used?
- Powder Transport
- Laboratory Fluid Beds
- Drivers manufacturing
- Coolers production
- Chemical Filtration
- Laboratory Filters
- Pharmaceuticals Filtration
- Gas Filtration
- Liquid Filtration
4) Perforated Steel Sintered Wire Mesh:
Similarly like another formation process of Sintered Wire Mesh, this type of laminate is also formed by adding several layers of woven wire mesh. Sintering all the wire mesh to form a layer of perforated metal plate.
The woven mesh consists of a filter layer that is a protective layer and primitively a buffer layer between the fine mesh layer and the perforated plate.
The Perforated Plate is then augmented as the base and the entire structure is sintered to form a very tough yet tractable plate. Because of the support of the perforated plate, this type of Sintered Wire Mesh has a very high resistance strength towards high pressure and mechanical strength.
The material used: AISI304; AISI 304L; AISI 316L and Titanium.
Standard Material used: SUS 304, 316, 316L; Alloy Steel, Hastelloy, Monel, Inconel.
Size: 500 * 1000 mm, 1000 * 1000 mm, 600 * 1200 mm.
What are the characteristics of the Perforated Sintered Wire Mesh to counter challenges during the Industrial Filtration System?
- High mechanical strength with capabilities for steady filtration under high-temperature.
- Easy cleanable and reusable
- High resistance to heat and corrosion.
- Easily
- Wide variety of filter rating.
- Range of Filter rating: 1µm - 200µm.
More Applications:
- Food and Beverage Industries
- Dust removing
- Pharmaceutical Industries
- Water Treatment
- Polymer Production
Section III:
How Different Sintered Filter Mesh Media can impact Industrial Filtration: Experimental Overview.
For depth analysis of such certain impacts of the suitable Sintered product medium for Industrial Filtration System, laboratories took the stance to prove the immensely differential properties like permeability, intensity, resistance in high-temperature environments.
How does Sintered Media react when used as a Raw Material?
In the present experiments, Stainless Steel Sintered Wire Mesh and Stainless Steel media(composition, 304L) were used as raw material. Methyl Cellulose was taken as a binder. Firstly, the dust of Stainless Steel Sintered Wire Mesh was removed.
Why is Compaction done in the process?
The mesh was cut into pieces of 100*100 mm. Further on the powdered form was grind with Methyl Cellulose aqueous solution to obtain the steel powder slurry formation.
Stainless Steel Slurry and mesh we're packed into a die and then compacted to form a structural sample.
After 12 hours the sample was sintered at 1200°C in hydrogen for a complete 3 hours. During sintering, the temperature was held down at lower to remove the binder.
Final Results of the Experiment:-
Finally, the sintered mesh sample was lodged into the small filter and the size of its maximum pores and sintered mesh filter efficiency were tested. (As the shown graph below in Fig )
Results after laboratory test were significantly promising in nature of change in characteristics:
- The permeability of sintered mesh samples raises.
- Because of low sintering temperatures, the size of the sample remained unchanged before and after sintering.
- No contractions were observed.
- The intensity turns out to be bad.
- Pore volume increased
Thus, a lot of factors affect how suitable your setup of filtration systems is. Now this research sources from the analysis point of only a few properties affected by the Sintered Mesh filtration media.
Why Depth-Analysis is needed for Filtration?
As the out-growing Filtration Industry at the high stake of demand. And If the depth of each property won’t be figured through an intense experimental overview of sintered mesh filter elements, adversities might happen to masses.
Now after this particular experiment, many R&D and concerned chemists got enlightened from how the broad spectrum capabilities of Sintered Mesh Steel Powder can be.
So they initiated a series of experiments to analyze each property behavior individually through different sets of commercial applications.
As being into the Filtration Industry, after having a keen study of these experiments of candle filters for sintered mesh for their application had proven to be an ace mark in the market.
How do I know that the above-mentioned mediums for Sintered Wire Mesh Filter Tubes, would work?
This section contains detailed laboratory test information about the test performed on each property of Filter Tubes.
And these tests enable you to find your suitable and optimized medium for Sintered Wire Mesh Filter Tube.
1) Laboratory Filter Disc Test
Bench-scale filter tests were performed at the consumer’s lab facility to analyze filter performance and quality of filtrate.
Main Purpose of the Filter Test:
- To check the Efficiency of the Filter tube
The main purpose of the test about sintered mesh was to convert the isomerization process from batch to continuous. Using continuous catalyst filtration using 2% slurry concentration, it demonstrated consistent flux rate of 0.2gopm/ft²
What does the isomerization process in the test prove?
In many refineries, common problems during the isomerization step were observed. So the laboratory test included it to optimize the results.
- To demonstrate the rate of velocity
Demonstration of axial velocities flowing through sintered mesh filter elements controlling cake thickness and the rate of velocity through the filter was optimized in bench-scale testing.
- To check the Stability
Optimal Filter performance shows that the Sintered Mesh Filter can maintain its stability at pressures < 10 PSI without backwashing inclusion. The test duration was about 1500 hrs with no certain change observed.
Finally, the tests were approved to reach its last stage.
Results of the Laboratory Test are shown below in Graph
Comparison Operating Performance
| Disc Testing | Bench Testing | Pilot (Commercial) | |
|---|---|---|---|
| Media Grade | 2 | 0.5 | 0.5 |
| Flux, gpm /f t² | 0.4 | 0.2 | Design rate 0.17 (-30%/+50%) |
| Terminal PSI | 4 | 6 | 4 |
| Filtrate Turbidity, NTU | 0.3 | 0.1 | 0.04 |
Further on during the process, the filter operated successfully to retain the required metal catalyst after solvent wash and remove 10% of catalyst from the process after each batch.
Last Stage Process:
After the successful mediation of the first batch, the larger LSM catalyst filter was designed for bulk catalyst filtration and recycling.
The design of the filter offered completely enclosed automated operation with minimized regeneration and cleaning.
Fresh catalyst is added after each batch. The smaller LSP filters were designed for the removal of catalysts during the Sintered Mesh Filtration process.
Since then the Filtration system continues to operate with significant filter media for intense and depth filtration processes.
Is this article, the ONE-STOP-SHOP for finding the suitable medium for Sintered Stainless Steel Wire Mesh Filter Tube?
Hopefully YES! These experimental overviews we included for you, your better understanding. That might have helped to analyze your choice of suitability in sintered products. As always said, take an expert choice. Our motive to include a regressive and elongated form of tables and graphs was only to draw your ease to find the right suit for your application through minute specification.
Conclusion:
Finally, YOU MADE IT!!
We extremely hope you have gathered enough information regarding Sintered Wire Mesh Filter Tubes to make a suitable choice for your application. Certainty is always there In sintered products suitability to miss out to be the best, but detailed compatibility always grades in becoming an achievable organization.
Final words; always an immense pleasure of us to help you find your solution throughout. Still any query related Filtration System, you can contact us.
